電動扭矩扳手的測試方法主要采用簡單的測試設(shè)備，通過手動加載實現(xiàn)，存在精度低，功能簡單，效率低的問題。國外專用的扭矩測試設(shè)備可以達到很高的檢測效率，但是昂貴，并且難以維護和擴展。上述因素嚴重影響了扭矩扳手的生產(chǎn)和檢查。在現(xiàn)代測控技術(shù)中，智能儀表，總線儀表，虛擬儀表等微機測控儀表都充分利用了計算機的軟硬件優(yōu)勢，不僅增強了參數(shù)的測量和處理功能，而且提高了性能。指標。
The test method of electric torque wrench mainly adopts simple test equipment, which is realized by manual loading, and has the problems of low precision, simple function and low efficiency. Foreign special torque testing equipment can achieve high detection efficiency, but it is expensive and difficult to maintain and expand. The above factors seriously affect the production and inspection of torque wrench. In modern measurement and control technology, intelligent instruments, bus instruments, virtual instruments and other microcomputer measurement and control instruments make full use of the advantages of computer software and hardware, which not only enhances the function of parameter measurement and processing, but also improves the performance. Indicators.
由于尚未建立工業(yè)應(yīng)用中螺栓緊固的相關(guān)標準，并且人力資源相對便宜，因此許多風力渦輪機安裝單元仍保留相對落后的螺栓緊固方法。傳統(tǒng)的螺栓擰緊方法，即增加錘擊力的扳手，操作簡單，但無法獲得準確可靠的螺栓殘余載荷，嚴重威脅了風力發(fā)電機的運行。
As China has not yet established the relevant standards for bolt tightening in industrial applications, and the human resources are relatively cheap, many wind turbine installation units still retain relatively backward bolt tightening methods. The traditional bolt tightening method, that is, the wrench to increase the hammering force, is simple to operate, but it can not obtain accurate and reliable bolt residual load, which seriously threatens the safe operation of wind turbine.
隨著國內(nèi)風力發(fā)電行業(yè)的發(fā)展以及對風機采購和維護投資的增加，對傳統(tǒng)螺栓緊固方法的改革和工具的提供勢在必行。使用普通的敲擊扳手或扭矩倍增器或液壓扳手進行初始鎖定后，根據(jù)螺栓強度等級和其他條件比較螺栓和螺母尺寸及扭矩值表，然后使用高精度扭矩扳手進行精確的鎖定操作，可以大大提高風扇的安 全性。
With the development of domestic wind power industry and the increase of investment in wind turbine procurement and maintenance, it is imperative to reform the traditional bolt fastening method and provide advanced tools. After initial locking with common knocking wrench, torque multiplier or hydraulic wrench, the size and torque table of bolt and nut are compared according to bolt strength grade and other conditions, and then the high-precision torque wrench is used for precise locking operation, which can greatly improve the safety of fan.
電動扭矩扳手作為一種精 密設(shè)備，風力渦輪機在自然條件差的領(lǐng)域中可以長期運行。為了確保風力渦輪機的長期有用運行，有必要注意風力渦輪機上的每個細節(jié)，并仔細維護每個組件。
As a kind of precision equipment, electric torque wrench can be used in the field of poor natural conditions for a long time. In order to ensure the long-term useful operation of the wind turbine, it is necessary to pay attention to every detail on the wind turbine and carefully maintain each component.
風力渦輪機的外觀主要由四個部分組成：塔架，機艙，輪轂和葉片。并且這四個部分需要通過螺栓連接。因此，在風力渦輪機的安裝過程中，螺栓緊固的有用性將直接影響未來風力渦輪機的正常運行和發(fā)電效率，尤其是塔架，機艙轉(zhuǎn)向座椅軸承和刀片。
The appearance of the wind turbine is mainly composed of four parts: Tower, cabin, hub and blade. And these four parts need to be connected by bolts. Therefore, in the installation process of wind turbines, the usefulness of bolt tightening will directly affect the normal operation and power generation efficiency of future wind turbines, especially the tower, engine room, steering seat, bearing and blade.
氣動扭矩扳手可提供精 確的扭矩控制，重復(fù)精度為±5％，配備傳感器和電磁閥開關(guān)，重復(fù)精度可達到±2％。氣動扭矩扳手由于具有體積小，重量輕，單位重量輸出功率高等特點，廣泛用于礦山，石油化工，鐵路，建筑等領(lǐng)域，可實現(xiàn)高扭矩輸出，反作用力小，對環(huán)境污染小，且低廉。重型車輛的組裝和維護，重型設(shè)備的裝卸等廣泛用于產(chǎn)品生產(chǎn)和組裝線，特別是在需要大扭矩的地方。
The pneumatic torque wrench can provide precise torque control with a repeatability of ± 5%. Equipped with sensor and solenoid valve switch, the repeatability can reach ± 2%. Pneumatic torque wrench is widely used in mining, petrochemical, railway, construction and other fields because of its small volume, light weight and high output power per unit weight. It can achieve high torque output, small reaction force, small environmental pollution and low price. Assembly and maintenance of heavy vehicles, loading and unloading of heavy equipment are widely used in product production and assembly lines, especially in places where large torque is required.
